It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. How do I get the hardware. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. The rocker switch IN and OUT helps to engage to operate the winch. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Only connect to a clean, corrosion free battery. They are appropriately priced, and are easy to install. 3. Keeping a constant focus is more critical. Failure to do so can result in serious injury. Handlebar switch would be helpful in case of failure with wireless remote control. A good advantage you can get with this fairlead is that it looks cool. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Secure the solenoid assembly in place with mounting screws. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. The company offers a 65-feet long cable with this product. Mounting Plate: 3. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? To achieve the maximum amount of power, you need to make sure that the battery can keep up. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Handlebar Control Switch: 3. Handlebar switch is convenient to control the winch with just a thumb operation. However, they dont have as operation that is as wide or as big as other major winch names. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! I bought a 12000 zxr last year but never opened it until yesterday. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. It comes with a clevis hook. If you are looking at how to wire a badland 2500 pound winch? Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. This wire rope must be discarded and not be used. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Keeping a constant focus is more critical. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. I haven't been planning on getting a winch in the near future, but the price is intriguing. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. It can heat up after excessive use. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Use supplied power cords and wire rope listed in manual only. Hook onto the object using a pulling point, tow strap, tree strap, or chain. This illustration shows a kink about to form. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Also, guard the cables between the solenoid and the winch from excessive heat. Run winch with vehicle motor running. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. 12,000 POUND WINCH. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Is there a replacement spool drum? Do not wrap the wire rope around the object and hook onto the wire rope itself. Drill pilot holes for the mounting screws. Your email address will not be published. Heavy vehicles such as trucks can easily handle this much weight. Badland 18000 Winch Installation & Instructions Manual: Download. The winch rope smoothly glides over the aluminum. To use the wired remote control, attach the As a result, it's safe. The two black wires are on the far right and far left of the red wires. A circuit breaker can act as a disconnect at the push of a button. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. One safety feature in this machine includes the automatic load brake. Frequency (hz)315 Mhz. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Anything below IP67 is prone to damage from rain and submerge. Connect red wire to positive battery terminal and black wire to negative battery terminal. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. if abnormal noise or vibration occurs, have the problem corrected before further use. Press and hold the remote switch for approximately 2 seconds to start using the winch. Remove all metal jewelry before working near battery. When installing your solenoid, minimize the cable length by keeping close to the winch. These include: IP66 Rated Weatherproof Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. This item can only be purchased on www.buya.com with "In-store pickup" only. Save $250.00 by shopping at Harbor Freight. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. But still, precautions should be taken. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. No hardware to mount or connect the electrical components. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Do not lean over or come in contact with battery while making connections. Mike El Paso, TX, TLCA 8009. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. But this is a constant danger for all off-road drivers out there. It features a three-stage planetary system for gear transitions to speed up the process. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Check the Winch's electrical connections. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Keep at least 5 full turns of wire rope on drum. Winch Motor: 2. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Drill holes appropriate for the hardware at the marked locations. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. The battery may be drained if you use the winch while the engine is not running. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Correct any such issue before use. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Let us know what you think in the comments section! The wireless remote controller will act as a receiver to operate the wireless remote. Distractions can cause you to lose control. lb. It has a very smooth surface to feed your synthetic rope through. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. I dont know about you but that is a big advantage for me. If you have a wireless remote, connect the remote control receiver to the solenoid box. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. It locks the wire in its place. Do not open the housing. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Do not lift items vertically or use for aircraft purposes. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. I did not see replacement cable for zxr-5000. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Some people are too busy knowing it all to ever learn anything. Do not use vehicle to pull on the Wire Rope and "assist" the winch. 120 volt Badland Winch. Or trade for a new Apex 5500 long drum winch or equivalent. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Move Clutch Handle to the Released position. 3491 Mission Oaks Blvd. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Let's discuss some setbacks of this unit. Required fields are marked *. Tighten fasteners to the listed torque values. Can anyone help, thanks. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Do not wear loose clothing or jewelry, as they can be caught in moving parts. A dead tree is not capable of withstanding that much weight and has weaker roots. BADLAND ZXR 12,000 lb. Is there a replacement part to fix this ?? To use the wireless remote, lift the socket cover to plug the remote switch. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Wear heavy-duty, cut- and abrasion-resistant leather gloves. A moment of inattention while operating winches may result in serious personal injury. Thank You The first item on our list is a synthetic rope from Mile Marker. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. The red wire is connected from the solenoid box to the battery positive side. Use a winch cover that can protect from sun damage. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Nothing there nor Ebay. hj60 pictures/PDF maintenance manuals storage: HF has parts. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. The illustrations to the right show how a kink forms. (Wire rope enters/exits at the bottom.). or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Im looking for a drum assembly for a Badland 2500 lb winch. Insulate all exposed wiring and terminals after installation. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Keep wire rope straight to avoid kinking the wire rope. Attach the black cable from the negative terminal of the battery to the winch. Insert the Pendant connector into the Socket. However, with this unit's built-in safety features, it's a lot easier. Your email address will not be published. The average winch that can bear this much load costs around $300 to $500. I need cable information to replace csble . Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. But it is super strong. Read this material before using this product. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: The wireless remote controller will act as a receiver to operate the wireless remote. Do not power the hook all the way into the fairlead or winch. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Press the ON/OFF button for 3 seconds to activate the wireless remote. Prevent entanglement. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Use supplied power cords/wire rope or cables listed in manual only. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. 70 series PTO winch + Aisin1000 elec winch - what are they worth. This rope is 3/16 inch thick and is 50 feet long. After intensive testing and experiments, this device is designed with advanced technology. The winch still runs. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Just imagine how good quality their products are if the military uses them. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. , connect the remote control receiver to the solenoid box. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Do not use the hand crank, if equipped, to "assist" the winch. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Click the green button to print the entire article.To print the original version of the document - click the blue one. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Stay out of the direct line that the wire rope is pulling. This powers the winch only and is rechargeable. If you are going to go cheap and Chinese consider running a Smittybilt winch. Wear restrictive hair covering to contain long hair. Will the new electronics parts that are available work on this winch? The remote control will auto shut down when not in use after two minutes. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Save This Manual Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. But some consumers actually reported that it exceeded that weight. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Best Badland Winch Remote For Replacement. Do not use a dirty or corroded battery. 2500 lb or 3500 lb? These cable ropes are specially built by coiling together metal wires that form a helix. Use a spotter to assist you in assuring that it is safe to operate the winch. Winch, Badland ZXR 12000 lb. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Insert Switch Assembly all the way into connector. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Im looking for a drum assembly for a Badland 2500 lb winch. This occurs due to the wired solenoid that gradually heats as the current flows through it. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Keep clear of fairlead when operating. Fairlead: 2. Spooler would not engage after that it was just in free spool mode. The same thing happened to my replacement winch. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Visit our website at: http://www.harborfreight.com Theyre independent, uncut and unsponsored. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. To use the wired remote, attach the remote cable to the remote socket on the control box. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. 1. Refer to Relocating the Control Box on page 8. Could you tell me where to locate info for this part and price. For using wireless remote, attach the remote controller switch to the solenoid. Put the vehicle's transmission in Neutral. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Connect the wire rope for a double line system as shown in Figure J below. Industrial/Tow Truck Electric Winch Owner's Manual tension before use. Hello, One side of the spooler broke ,all the way around the center and dislodged. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. This is a kinked wire rope that has been straightened out. We have other buying guides in the site. They are very popular and have been a default for 44 vehicles. This is especially important before rigging, installing, free spooling, or servicing. The sharp borders help the cable from getting damaged. Do not use the winch if the wire rope is frayed, kinked or damaged. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Badland 63769 ZXR 9000 lb. It is in the signature Mile Marker orange and black color. Remote Control: 4. Its a Badlands 3500. You can increase the rope length and get more spools on your drum with its thin size. Due to continuing improvements, actual product may differ slightly from the product described herein. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Note: Specifications are approximate and subject to change. Use as intended only. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Attach the black Battery Cable directly to the negative terminal of the battery. Mounting location and hardware must support winch and load. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. The device will work as long the battery is supplying electricity even when the engine is off. They are less dangerous than steel cable when it breaks. Drum: 6. What other Badland 2500 winch parts do you think are perfect? Tools required for assembly and service may not be included. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. This can accommodate any winch line with a thickness of 5/8 inch and thinner. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. The wireless remote controller will act as a receiver for the wireless remote. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Apply 12 volts to coil terminals directly. Do not use damaged equipment. So far, I dont see any problems with it. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. The winch still works, but all of the electronic components got corroded by moisture. Always examine the working conditions of your winch before using it on the trail. When you buy through links on our site, we may earn an affiliate commission. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Circuit Breaker: Benefits Of Badland Winches: Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Hundreds of different brands use the same parts. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. It is perfect for the Badland 2500 lb winch. The gloves make the wiring process safe and prevent electric shocks. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". For a better experience, please enable JavaScript in your browser before proceeding. It is too late to reverse the damage at this point, the wire rope must be discarded. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. In case it slips or breaks, it will "whiplash" along this line. Wear heavy-duty work gloves when handling the wire rope. Note: Check compatibility with your vehicle before purchasing.
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